Laser Cut Aluminium – Custom Aluminium Cutting in Australia

Laser Cut Aluminium – Custom Aluminium Cutting in Australia

At Design Cut Fab, we specialise in high-precision laser cut aluminium for makers, fabricators, builders, engineers, and DIY projects. Whether you need a single prototype or a full production run, our advanced fibre laser delivers clean edges, tight tolerances and fast turnaround.

Upload your DXF or SVG file to get started — we cut exactly to your design, with no minimum order.

Why Choose Laser Cut Aluminium?

Laser cutting is the most efficient way to process aluminium due to its:

  • High precision – accurate to ±0.1mm

  • Clean, oxide-free edges

  • High repeatability for bulk production

  • No tooling cost – perfect for custom parts

  • Fast cutting speeds (lower cost per part)

Aluminium is lightweight, corrosion-resistant, and ideal for outdoor, marine, electrical, and structural applications.

Aluminium Materials We Cut

We stock and cut a wide range of aluminium grades:

H3: Commonly Used Aluminium Grades

  • 5005 – signage, decorative panels, general fabrication

  • 5052 – marine grade, high strength, bending applications

  • 6061 / 6082 – structural components, brackets, mechanical parts

Available Thicknesses

(You can adjust depending on what you stock.)

  • 1.0mm

  • 1.6mm

  • 2.0mm

  • 3.0mm

  • 4.0mm

  • 5.0mm

  • 6.0mm

  • 10mm (on request)

If you need something not listed, we can source aluminium sheets for your project.

What We Can Laser Cut in Aluminium

We regularly produce:

  • Brackets, mounts and plates

  • Custom panels and covers

  • Automotive and 4x4 components

  • Electrical enclosure panels

  • Signage panels & architectural screens

  • Gussets, base plates and fabrication parts

  • Hobby, maker and DIY project parts

If you can design it — we can cut it.

How Our Online Aluminium Laser Cutting Works

Step 1 – Upload your DXF or SVG
Use our quote uploader. Supported units: mm or inch.

Step 2 – Choose aluminium grade & thickness
Select from our stocked range.

Step 3 – Enter quantity
No minimums. Bulk discounts apply automatically.

Step 4 – We cut & deliver
Fast dispatch from our Brisbane workshop.

Typical Lead Times

  • Standard jobs: 3–5 business days

  • Large/complex orders: 5–10 business days

  • Express cutting available on request

We ship Australia-wide.

Why Choose Design Cut Fab?

  • Australian laser cutting workshop (Brisbane-based)

  • High-precision fibre lasers

  • Fast quoting + fast turnaround

  • Engineering-grade accuracy

  • No minimum order quantities

  • Support for custom, one-off and prototype parts

Backed by extensive fabrication & engineering experience.

Frequently Asked Questions

Can you bend aluminium after laser cutting?

Yes. 5005, 5052 and 6061 can be bent depending on thickness and bend direction. Let us know if you need bends included.

What file formats do you accept?

DXF and SVG are preferred. We can assist with converting PDFs or images if needed.

Do you offer powder coating or anodising?

Not in-house, but we can organise finishing through our partners.

Do you cut aluminium for automotive or 4x4 projects?

Yes – we frequently cut parts for custom builds, brackets, mounts, and panels.

Back to blog